Fit For Dodge Ram 1500,2500,3500 5.7L V8 2003-2008 A/C AC Compressor and Clutch

CompatibilityCompatibility2003-2008 Dodge Ram 1500 5.7L2003-2008 Dodge Ram 2500 5.7L (USE CO 10802C W/DEPLETION;)2003-2008 Dodge Ram 3500 5.7LFollow all federal, state, and local regulations when repairing an automotive A/C system. Take appropriate safety precautions –1.

Wear eye protection (safety glasses).2.

Do not smoke next to the vehicle when performing repairs.3.

Work in a well-ventilated area.4.

Wear skin protection (such as gloves and closed toe shoes).5.

Recover refrigerant before making repairs. REMOVING THE OLD COMPRESSOR1.

Open the hood of the vehicle and locate the A/C Compressor.2.

Remove the A/C belt from the A/C Compressor pulley.

This may involve loosening the belt Voltager (if it is equipped).3.

Evacuate the A/C system using a refrigerant recovery machine.4.

Disconnect the negative battery cable.5.

Remove the bolt that secures refrigerant lines to the A/C Compressor.

Then, inspect the A/C lines for any contamination such as metal or excessive dirt inside them.

If any contamination is found, the system will need to be cleaned.6.

Disconnect any electrical connectors from the A/C Compressor.7.

Remove the AC Connections.

Remove the A/C Compressor mounting bolts.8.

Remove the A/C Compressor from the vehicle.​​​​​​​INSTALLING THE NEW A/C COMPRESSORINSTALLING THE NEW A/C COMPRESSOR1.

Once the old compressor has been removed, begin by removing the receiver/drier or accumulator, and the expansion valve or orifice tube from the vehicle.

​​​​​​​2.

Next, flush the condenser and evaporator using a non-oil based A/C flush.

The valve must be removed on expansion valve system before the evaporator can be flushed. Flush evaporators from inlet to outlet. Flush condensers from outlet to inlet. NOTE:Condensers produced from 1990 – present are extremely difficult to clean.

As a result, if the compressor had a major failure, it is recommended that the condenser be replaced. NOTE:1.

Check to see if the correct amount of oil is in the compressor.

If oil is needed, add the correct amount.2.

Install the new receiver drier or accumulator, and new expansion valve or orifice tube.3.

Next, install the new or remanufactured A/C Compressor.4.

Install and tighten the A/C Compressor mounting bolts.5.

Reconnect any electrical connectors to the A/C Compressor.6.

Re-install the refrigerant lines and A/C belt to the A/C Compressor.7.

Reconnect the negative battery cable.8.

Evacuate the A/C system with an A/C servicing machine for at least one hour.9.

Check the system for leaks.